Description

Hybrid Metal Manufacturing CNC Integration Kit

Transform Any VMC into a Metal 3D Printer

Unlock the power of hybrid manufacturing by converting virtually any Vertical Machining Center (VMC) into a high-performance metal 3D printing system. The CNC Integration Kit combines metal additive manufacturing and precision machining into a single platform, enabling manufacturers to create complex metal parts with exceptional accuracy, reduced material waste, and improved production efficiency.

Designed as one of the most affordable hybrid manufacturing solutions available, the system seamlessly integrates with existing CNC infrastructure, allowing manufacturers to expand production capabilities without investing in an entirely new machine platform.

Whether producing near-net-shape components, repairing high-value parts, or adding complex features to existing components, the Hybrid CNC Integration Kit delivers unmatched flexibility and productivity.

Hybrid Manufacturing in a Single Machine

Traditional manufacturing often requires multiple production steps involving separate machines for additive manufacturing and machining. The Hybrid CNC Integration Kit combines both processes into one workflow.

Metal is deposited precisely where needed using advanced wire-laser technology, followed by CNC machining to achieve final tolerances and surface finishes. This integrated approach reduces production time, improves accuracy, and minimizes material waste.

Key Benefits

• Additive manufacturing and machining in one system
• Near-net-shape part production
• Reduced material consumption
• Faster production cycles
• Improved dimensional accuracy
• Lower manufacturing costs
• Increased production flexibility

Create Complex Geometries with Precision

The hybrid manufacturing process enables the production of highly complex metal components that would be difficult or impossible to manufacture using conventional methods alone.

Manufacturers can create intricate internal features, optimized lightweight structures, and advanced geometries while maintaining the precision and surface quality expected from CNC machining.

Geometry Advantages

• Complex internal channels
• Optimized lightweight designs
• Free-form geometries
• Multi-stage component manufacturing
• High precision finishing
• Improved design flexibility

Expand the Capability of Existing CNC Machines

The integration kit is designed to retrofit a wide range of Vertical Machining Centers, providing a cost-effective path toward advanced metal additive manufacturing.

Instead of replacing existing equipment, manufacturers can maximize their investment by adding metal 3D printing capabilities to proven CNC platforms.

Retrofitting Benefits

• Upgrade existing CNC equipment
• Minimal machine modifications
• Cost-effective manufacturing expansion
• Faster return on investment
• Enhanced machine utilization
• Future-ready production capabilities

Cost-Effective Part Repair and Feature Addition

Extend the life of valuable components through precision metal deposition. The hybrid manufacturing platform allows manufacturers to repair worn parts, rebuild damaged surfaces, and add new features directly onto existing components.

This capability significantly reduces replacement costs and minimizes downtime across a wide range of industries.

Repair Applications

• Tooling refurbishment
• Mold and die repair
• Aerospace component restoration
• Industrial equipment maintenance
• Shaft and bearing repairs
• Part modification and upgrades

Benefits

• Reduced replacement costs
• Faster turnaround times
• Extended component lifespan
• Lower inventory requirements
• Sustainable manufacturing practices

Advanced Blue Laser Integration Kit

The Meltio Engine Blue Integration Kit incorporates next-generation blue laser technology that delivers superior absorption characteristics, enhanced energy efficiency, and broader material compatibility compared to conventional infrared systems.

The blue laser wavelength enables improved interaction with reflective metals while maintaining stable and precise deposition performance.

Blue Laser Benefits

• Higher material absorption efficiency
• Improved process stability
• Greater power utilization
• Wider range of compatible materials
• Consistent deposition quality
• Enhanced manufacturing flexibility

Technical Specifications – Blue Laser Integration Kit

Specification	Details
Laser Technology	Blue Laser Direct Diode
Laser Configuration	9 × 450 nm Direct Diode Lasers
Total Laser Power	1000 W
Printhead Mounting	Right Side of CNC Spindle
Printhead Weight	32.5 – 35 kg
Retracted Printhead Size (W × D × H)	280 × 332 × 684 mm
Extended Printhead Size (W × D × H)	280 × 332 × 943 mm
Control Unit	Machine Mounted, Air-Cooled
Control Unit Weight	80.5 kg
Control Unit Dimensions	600 × 300 × 800 mm
User Interface	17″ HMI beside CNC Controller
Cooling System	Water-Cooled Deposition Head
Chiller	Included
Print Volume	Based on CNC Machine Envelope
Process Monitoring	Melt Pool Camera
Process Control	Closed-Loop Wire Modulation

Infrared Laser Integration Kit

The Meltio Engine IR Integration Kit offers a proven infrared laser deposition solution for manufacturers seeking robust hybrid manufacturing performance.

The system combines multiple direct diode lasers with fiber delivery technology to provide precise metal deposition and reliable process control.

Technical Specifications – Infrared Laser Integration Kit

Specification	Details
Laser Technology	Infrared Laser
Laser Configuration	6 × 976 nm Direct Diode Lasers with Fibers & Collimators
Total Laser Power	1200 W
Printhead Mounting	Right Side of CNC Spindle
Printhead Weight	45 kg
Retracted Printhead Size (W × D × H)	255 × 320 × 1075 mm
Extended Printhead Size (W × D × H)	255 × 320 × 1135 mm
Control Unit	Floor Mounted (Wheeled)
Control Unit Weight	125 kg
User Interface	27″ HMI Touchscreen
Control Unit Dimensions	390 × 650 × 1600 mm
Cooling System	Water-Cooled Control Unit & Deposition Head
Chiller	Included
Print Volume	Based on CNC Machine Envelope
Process Control	Closed-Loop Wire Modulation

Key Features

• Hybrid Manufacturing Solution
• Metal 3D Printing and CNC Machining in One Process
• Compatible with Most Vertical Machining Centers
• Near-Net-Shape Manufacturing
• Part Repair and Remanufacturing
• Feature Addition and Part Augmentation
• Blue Laser and Infrared Laser Options
• Closed-Loop Process Control
• Real-Time Melt Pool Monitoring
• Industrial Production Ready
• Reduced Material Waste
• Improved Manufacturing Efficiency

Ideal Applications

Aerospace

Manufacture lightweight structures, repair high-value components, and create complex geometries with exceptional precision.

Automotive

Produce tooling, fixtures, prototypes, and specialized production components.

Oil & Gas

Repair expensive equipment and apply material enhancements to critical components.

Tool & Die Manufacturing

Refurbish molds, dies, and tooling while extending operational lifespan.

Energy

Manufacture and repair high-performance components for power generation systems.

Industrial Manufacturing

Add advanced manufacturing capabilities to existing CNC infrastructure.

Future-Proof Your CNC Manufacturing

The Hybrid Metal Manufacturing CNC Integration Kit enables manufacturers to combine additive and subtractive manufacturing into a single production platform. By transforming existing Vertical Machining Centers into hybrid manufacturing systems, companies can increase productivity, reduce costs, improve flexibility, and unlock entirely new manufacturing possibilities.

Expand your CNC capabilities, reduce production limitations, and embrace the future of metal manufacturing with a fully integrated hybrid manufacturing solution.