Description

Metal 3D Printing Integration Kit for Industrial Robots

Transform Any Industrial Robot into a Large-Scale Metal 3D Printing System

Unlock the full potential of your existing robotic automation infrastructure with the Metal 3D Printing Integration Kit. Designed to retrofit virtually any industrial robot arm, this advanced metal additive manufacturing solution enables manufacturers to produce large-scale metal components, repair worn parts, apply protective coatings, and create complex geometries with unprecedented flexibility.

By combining advanced wire-laser metal deposition technology with industrial robotics, manufacturers can turn standard robotic systems into powerful metal 3D printing platforms without inherent size limitations. The result is a scalable, cost-effective manufacturing solution capable of producing parts that would be difficult or impossible to manufacture using traditional methods.

Compatible with Leading Industrial Robot Brands

The integration kit is designed for seamless compatibility with the world’s most widely used industrial robotic systems and automation platforms.

Supported robot manufacturers include:

• ABB
• KUKA
• FANUC
• Yaskawa
• Siemens-controlled robotic systems

The included robotic slicing software simplifies toolpath generation and robot programming, enabling manufacturers to move from design to production quickly and efficiently.

Software Compatibility

• Advanced robotic slicing software
• Automated toolpath generation
• Multi-axis manufacturing support
• Robot-specific post-processing
• Optimized metal deposition strategies
• Simplified production workflow

Unlimited Manufacturing Scale

Unlike traditional machine-based additive manufacturing systems, the working envelope of a robotic metal printing system is determined only by the robot’s reach and motion system configuration.

This flexibility enables manufacturers to produce large-format components without the size constraints associated with conventional metal 3D printers.

Benefits of Large-Scale Manufacturing

• Produce oversized metal components
• No fixed build chamber limitations
• Expandable manufacturing envelope
• Flexible production layouts
• Ideal for industrial-scale applications
• Reduced manufacturing constraints

Exceptional Design Freedom

Multi-axis robotic motion enables the creation of highly complex geometries that are difficult to achieve with conventional manufacturing processes.

The system provides virtually unlimited deposition orientations, reducing support structures while improving part quality and manufacturing efficiency.

Geometry Advantages

• Complex free-form structures
• Multi-directional material deposition
• Reduced support requirements
• Optimized material usage
• Improved surface accessibility
• Enhanced design flexibility

Cladding & Hard-Facing Applications

Expand the capabilities of your existing robotic automation systems by adding advanced cladding and hard-facing functionality.

The integration kit allows manufacturers to apply wear-resistant coatings to critical components, extending service life and reducing maintenance costs.

Typical Cladding Applications

• Industrial tooling
• Shafts and rollers
• Injection molds
• Die repair
• Mining equipment
• Oil and gas components
• Heavy industrial machinery

Benefits

• Improved wear resistance
• Enhanced corrosion protection
• Extended component lifespan
• Reduced replacement costs
• Increased equipment reliability

Metal Part Repair & Remanufacturing

Reduce downtime and eliminate spare part shortages by repairing damaged or obsolete components instead of replacing them.

The robotic metal deposition system enables precise material addition to restore worn areas, rebuild damaged surfaces, and extend the operational life of critical industrial components.

Repair Applications

• Aerospace components
• Manufacturing equipment
• Industrial tooling
• Heavy machinery parts
• Marine equipment
• Energy sector components
• Legacy spare parts

Advantages

• Reduced downtime
• Lower inventory requirements
• Cost-effective repairs
• Sustainable manufacturing practices
• Faster maintenance turnaround

Advanced Blue Laser Integration Kit

The Meltio Engine Blue Integration Kit introduces next-generation blue laser technology that delivers improved energy absorption and greater process efficiency compared to traditional infrared systems.

The shorter wavelength provides superior interaction with highly reflective metals, expanding material compatibility while improving deposition performance.

Blue Laser Benefits

• Higher absorption efficiency
• Improved power utilization
• Wider material compatibility
• Enhanced process stability
• Reduced energy loss
• Consistent deposition quality

Technical Specifications – Blue Laser Integration Kit

Specification	Details
Laser Technology	Blue Laser Direct Diode
Laser Configuration	9 × 450 nm Direct Diode Lasers
Total Laser Power	1000 W
Printhead Weight	20.5 – 23 kg
Printhead Dimensions (W × D × H)	262 × 272 × 572 mm
Control Unit	Wall Mounted, Air-Cooled
Control Unit Weight	80.5 kg
Control Unit Dimensions	600 × 300 × 800 mm
User Interface	Separate Wall-Mounted 27″ HMI
Cooling System	Water-Cooled Deposition Head
Chiller	Included
Print Volume	Based on Robot Reach
Process Monitoring	Melt Pool Camera
Process Control	Closed-Loop Wire Modulation

Infrared Laser Integration Kit

For manufacturers seeking proven infrared laser metal deposition technology, the IR Integration Kit provides reliable and efficient additive manufacturing capabilities.

The system combines multiple direct diode lasers with fiber delivery technology to ensure stable and precise metal deposition.

Technical Specifications – Infrared Laser Integration Kit

Specification	Details
Laser Technology	Infrared Laser
Laser Configuration	6 × 976 nm Direct Diode Lasers with Fibers & Collimators
Total Laser Power	1200 W
Printhead Weight	15.5 kg
Printhead Dimensions (W × D × H)	230 × 310 × 710 mm
Control Unit	Floor Mounted (Wheeled)
Control Unit Weight	125 kg
User Interface	Integrated 27″ HMI
Control Unit Dimensions	390 × 650 × 1600 mm
Cooling System	Water-Cooled Control Unit & Deposition Head
Chiller	Included
Print Volume	Based on Robot Reach
Process Control	Closed-Loop Wire Modulation

Key Features

• Retrofit Existing Industrial Robots
• Large-Scale Metal Additive Manufacturing
• Multi-Axis Deposition Capability
• Unlimited Build Volume Potential
• Cladding and Hard-Facing Applications
• Part Repair and Remanufacturing
• Advanced Process Monitoring
• Closed-Loop Process Control
• Compatible with Leading Robot Manufacturers
• Blue Laser and Infrared Laser Options
• Industrial Production Ready

Ideal Industries

Aerospace

Manufacture and repair complex structural components with precision and efficiency.

Automotive

Produce tooling, prototypes, fixtures, and production components.

Energy

Repair and manufacture critical parts for power generation and energy infrastructure.

Oil & Gas

Apply wear-resistant coatings and repair expensive equipment.

Marine

Restore and manufacture large metal components exposed to harsh environments.

Mining

Improve equipment durability through advanced hard-facing applications.

Research & Development

Explore innovative manufacturing processes and advanced material applications.

Future-Proof Your Manufacturing Operations

The Metal 3D Printing Integration Kit enables manufacturers to leverage existing robotic investments while adding advanced metal additive manufacturing capabilities. Whether producing large-scale components, repairing critical parts, or applying high-performance coatings, this flexible platform delivers unmatched manufacturing freedom, scalability, and productivity.

Transform your industrial robot into a powerful metal 3D printing system and unlock new opportunities in advanced manufacturing, repair, and production.