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Direct Metal Laser Sintering (DMLS)

Powder bed fusion
complex geometries
99.9 % dense
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Applications

Light and Fully Functional Prototypes

Concepts models or samples to test in early design and product development phase

Conformal cooling channels

Molding cycle time reduction and warpage control in end parts due to temperature distribution

Tooling inserts & Mould

Complex precision molded parts require tools to improve the existing process cycle time

Spare parts and end use parts

produce on-demand spare parts and reduce inventory costs

Heat Exchangers & Heatsinks

light weighting of part and improve thermal performance of the design using lattice structures

Light weight & Topology Optimization

Optimize designs for additive manufacturing and improve the functional performance of the design

Materials

EOS Maraging Steel (MS1)

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EOS Stainless Steel 316L

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EOS StainlessSteel 17-4PH

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EOS Nickel Alloy IN625

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EOS Aluminum AlSi10Mg

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EOS Titanium Ti64

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EOS Titanium Ti64ELI

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EOS Nickel Alloy IN718

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Specifications

Layer thickness

0.05 – 1 mm

Max dimensions

250 x 250 x 325 mm and 400 x 400 x 400 mm

Minimum Wall thickness

0.8 – 1 mm

Standard Accuracy

± 0.2% (with lower limit on ± 0.2 mm)

Lead Time

Minimum 10-14 working days for dispatch

Surface finish

1.6-9 μm Ra depending on post-processing

Post Processing

Sand Blasting

using abrasive material to make the surface finish smoother and uniform roughness

Polishing

removal of surface defects by manual polishing and buffing/lapping to make the surface more appealing as mirror

Manual Tapping and Helicoil Inserts

cutting a thread inside a hole to facilitate for easy fastening by screw or bolt

Surface coatings

depositing layer of material to improve the surface characteristics such as corrosion pitting and look

Heat treatment

process to improve the properties of the material and remove residual stress built inside

Spray Painting

Coating with high quality paint with different colour codes, glossy and matte finishing

What are the Benefits of Metal 3D Printing for the Production?

DMLS is the perfect solution when conventional manufacturing technologies reach their limits. Metal 3D printing gives you maximum creative freedom and the possibility to create individual designs.

Freedom of design

Complex structures

Increased productivity level

Industry Tailored solutions